Overmolding
MTTJ uses vertical insert molding to add a protective shape around connector exits, breakouts, cable stops, glands, and junctions. The work covers insert preparation, molding, trimming, appearance checks, and electrical checks.
Capabilities
Control the Manufacturing Step That Shapes the Assembly
Start with the step that drives geometry, tooling, routing, termination, inspection, or test evidence. MTTJ's work can cover drawing checks, material and component checks, overmolding, coiled-cord forming, wire and cable processing, harness assembly, inspection, and electrical or visual checks.
Each capability page shows the inputs, control points, and records needed to quote that step for the actual assembly.
Coiled Cord Manufacturing
MTTJ forms straight cable into retractable coils, then prepares the tails and assembles the specified ends. Relaxed length, working reach, coil diameter, cable diameter, and jacket behavior determine the forming setup and inspection.
Wire & Cable Extrusion
Cable extrusion is used when the assembly needs a construction beyond standard cable. MTTJ links conductor layout, shielding, jacket, diameter, color, and marking to the later cutting, stripping, connector, and overmolding operations.
Wire Harness Assembly
MTTJ assembles branched harnesses and connectorized leads from drawings and BOMs. Work can include cutting, stripping, crimping, specified soldering, routing protection, labels, electrical checks, and packing.
Quality Testing
Testing follows the wiring table, method, fixture, and pass/fail criteria. Depending on the assembly, MTTJ can perform continuity, polarity, hi-pot, insulation resistance, airtightness, visual, dimensional, label, and packing checks and record the agreed results.
Ribbon Cable Processing
MTTJ performs in-house flat cable splitting, tearing, and cutting to drawing-defined dimensions. The RFQ should identify the cable construction, conductor count and pitch, split layout, cut length, connector or end treatment, and inspection criteria.
Request a quote
Ready to discuss a custom cable assembly?
Send the drawing or sample, cable and connector details, quantity, test method, records, packing notes, and delivery destination. MTTJ will identify the manufacturing steps that belong in the quote.