Wire & Cable Extrusion
Custom Wire & Cable Extrusion
Custom extrusion is useful when standard cable will not fit the connector, overmold, routing space, or marking requirement. MTTJ develops the cable construction around downstream cutting, stripping, connectorization, overmolding, and electrical checks.
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Cable construction options
The diagram separates conductor count, shielding, fillers, jacket shape, and outside diameter so extrusion requirements can be checked against later cutting, stripping, connectorization, and overmolding.
When standard cable does not fit the assembly
- Custom cable assembly programs
- Control and signal cable routing
- UL wire and cable assembly support
- Power and mixed-function cable requirements
- Export-oriented OEM equipment programs
Conductors, shielding, jacket, color, marking
- Specified cable construction
- Conductor count and wire gauge check
- Jacket material and color requirements
- Shielding or drain wire requirements
- Printing, marking, and shipment record package
Insulation, jacket, filler, shield materials
- PVC, PE, PP, PU / TPU, TPE, PTFE, or silicone when specified for the construction
- Specified insulation, jacket, shielding, covering, and filler materials
Cable construction
Design the cable around its downstream assembly
Conductor count, gauge, shielding, fillers, jacket, outside diameter, flexibility, color, and marking must also suit cutting, stripping, connectors, and overmolding.
| Cable construction | Conductor count, wire gauge, shielding, fillers, and jacket requirements set the construction. |
|---|---|
| Jacket material | Flexibility, abrasion, temperature, environment, and target market guide material choice. |
| Marking | Printing, color stripe, label, and record needs should be listed with the inquiry. |
| Required records | Name material, inspection, or shipment records with the inquiry when they matter. |
| Assembly fit | Cable OD, flexibility, connector fit, and overmolding needs decide whether the cable fits the target assembly. |
Examples
Product and process examples
These images show visible assembly features. Quotation and production planning follow the supplied drawing, materials, tests, and record requirements.
Construction setup, extrusion, marking, checks
- 1Wire and cable extrusion
- 2Wire cutting
- 3Wire stripping
- 4Electrical testing
Conductors, OD, jacket, marking, assembly fit
- Check conductor count, wire gauge, OD, jacket appearance, marking, and color against the construction target.
- Verify continuity and conductor identification when the cable is supplied with assembly work.
- Inspect extrusion fit with downstream cutting, stripping, connector assembly, and overmolding needs.
Compound availability, tooling, MOQ, documentation
Custom cable construction and tooling
Wire, cable, or material documentation
Specialty material MOQ and lead-time impact
Qualified-supplier coordination
- Horizontally injection-molded housings requiring horizontal molding machines
- PCB assemblies / circuit boards
- Specified plug, connector, or component sourcing
For quotation
Show target construction, assembly fit
- Cable construction target with conductor count, wire gauge, shielding, and OD or flexibility target
- Jacket material, color, marking, printing, and target-market record needs
- Assembly fit details for connectorization, overmolding, testing, and packing
Related routes
Continue with the closest product, capability, industry, or guide
Request a quote
Send the cable construction
Include conductor count and gauge, shield, jacket, outside diameter, flexibility, marking, and the connector or overmold the cable must enter.