Capability
Custom Wire / Cable Extrusion
Cable extrusion is used when the assembly needs a construction beyond standard cable. MTTJ links conductor layout, shielding, jacket, diameter, color, and marking to the later cutting, stripping, connector, and overmolding operations.
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Cable construction, downstream fit
- Is the cable construction already specified?
- Which jacket material and flexibility requirements apply?
- Are shielding, conductor count, or color requirements specified?
- Will the shipment need material, inspection, or delivery records?
Construction details needed before extrusion
- Cable construction target with conductor count, wire gauge, shielding, fillers, and OD
- Jacket material, color, marking, printing, and assembly fit
- Record, target-market, MOQ, tooling, or downstream assembly details that change sourcing
Inspection
What is checked on the finished cable
Conductor identification, outside diameter, jacket surface, color, marking, and fit with stripping, connectors, and overmolding are checked against the cable drawing.
| Construction | Conductor count, wire gauge, shielding, fillers, and jacket are specified by drawing. |
|---|---|
| Materials | PVC, PE, PP, PU / TPU, TPE, PTFE, silicone, shielding, and covering structures are reviewed only where the project construction and application call for them. |
| Required records | Material, inspection, shipment, or requested records should be listed with the inquiry. |
Process examples
Visible process details tied to RFQ inputs
These images show where drawings, dimensions, connector details, materials, tests, and records affect the manufacturing step.
In‑house process
Extrusion for cable assemblies
Conductor preparation, insulation or jacket extrusion, marking, dimensional checks, and compatibility with later cutting and assembly are considered together.
- Wire and cable extrusion
- Wire cutting
- Wire stripping
- Electrical testing
Supply and documentation
What can change material availability or MOQ
Special compounds, shielding, custom printing, unusual dimensions, material documents, and small demand can affect tooling, minimum quantity, and lead time.
Qualified-supplier coordination
- Horizontally injection-molded housings requiring horizontal molding machines
- PCB assemblies / circuit boards
- Specified plug, connector, or component sourcing
Process
From cable construction to fit
The conductor, shield, filler, and jacket construction is set before extrusion, then checked against the connector, routing, and overmold requirements.
- 1Read cable construction requirements
- 2Select conductor, jacket, shielding, marking
- 3Match cable to assembly test needs
- 4List target-market documents, constraints
- 5Feed the selected construction into production planning
Related routes
Products that may need custom cable
Request a quote
Send the target cable construction
Show conductor count and gauge, shield, jacket, outside diameter, marking, and the assembly feature the cable must fit.