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Cable Assemblies and Wire Harnesses for Aviation Equipment

Aviation-equipment cable assemblies and wire harnesses may involve controlled connectors, materials, routing, labels, tests, and records. Include the applicable drawing, connector, material, test, and record requirements with the inquiry.

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Cable assemblies from project aviation documents

  • Aviation equipment cable assemblies based on drawings
  • Connector, material, shielding, and test details
  • Documentation and inspection work based on specified standards
  • Overmolded or circular connector cable assemblies when specified

Material traceability, inspection records, standards

  • Aviation-equipment standards should be listed with the applicable documents
  • Aviation certification requirements should include the applicable standard, document type, and record need
  • Material and flame requirements should be included with the drawing package
  • Documentation and inspection needs for the project

Application evidence

Visible assembly details to discuss

Use the visible connector, routing, branch, and cable-exit details to identify what the equipment drawing and inspection plan should control.

Cable assembly with circular connector interface and prepared cable exit
Circular connector cable assemblyUse the connector and cable exit to define part identity, shielding, installed routing, and the named inspection or record requirements for the aviation-equipment assembly.

Application controls

Control points for the assembly

Assembly interfaceSupplied drawing and connector part numbers
Routing and materialsMaterial, shielding, routing, and labeling requirements
Use conditionsTest, inspection, and documentation standards
Tests and recordsQuantity, sample requirements, and delivery destination

Verification

Testing and record inputs

  • Apply only the named inspection or test standard, method, limits, and record format for the assembly.
  • Inspect connector identity, materials, shielding, routing, labels, and workmanship against the released package.
  • Link reports to the drawing revision, sample or lot, quantity, destination, and responsible approval path.

Before quotation

Common application questions

What should an aviation-equipment cable package identify?

Identify the equipment interface, connectors, wire or cable, shielding, routing, environment, named standards, inspection and test methods, records, quantities, packing, and destination.

Which aviation approvals must be provided explicitly?

State any AS9100, aircraft-program, mission-critical, certification, or named-standard expectation together with the applicable evidence and responsible party.

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Send the aviation-equipment cable package

Include the drawing, connector and material specifications, routing and labels, test standard, inspection records, and quantity.

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